a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 13 13 14 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150299 k. stakem 28nov2012 g. bailey 28nov2012 t. elbin 28nov2012 1:1 1 4 b1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 b ecr-14-017572 24nov2014 rk gb b1 ecr-16-005465 14apr2016 rs lz atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2150299 -2 b fine crimp height adjust pneumatic - - 2063961-1 - 2119653-1 - - servo latch plate 2119951-1 1901697-1 8- 2150299 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150299 -4 - - - 2150299 -5 b fine crimp height adjust servo latch plate - - 2063961-1 - 2119653-1 - - pneumatic feed 2119950-1 2119792-2 - 2119641-1 - 2063440-2 2150299 -6 b non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2150299 -7 b fine crimp height adjust none - - - - - - - 7- 2150299 -7 a crimp tooling kit - - - - - - - - set up gauge 2119599-2 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) item no description part no -2 -5 -6 -7 -77 1 crimper, wire 4-1633664-7 1 1 1 1 1 1 2 spacer, crimper 455888-6 1 1 1 1 1 - 3 crimper, insulation overlap premium 1-2119785-7 1 1 1 1 1 1 4 block, fl crimper spacer 3-238009-3 1 1 1 1 1 - 5 spacer 2-240641-6 1 1 1 1 1 - 6 - - 1 - - - - - 7 blade, slug 1-2217206-2 1 1 1 1 1 - 8 anvil, combination, end feed 2-1803000-3 1 1 1 1 1 1 9 plate, front shear 690482-4 1 1 1 1 1 - 10 - - 1 - - - - - 11 plate, rear shear 240644-1 1 1 1 1 1 - 13 spacer,hold-down 1752360-1 1 1 1 1 1 - 16 spacer 6-240641-6 1 1 1 1 1 - 17 scr, bhsc, rohs (m6 x 12) 1-2079383-1 4 4 4 4 4 - 18 strip guide, front 1-1901695-5 1 1 1 1 1 - 19 strip guide, rear 1-1901696-5 1 1 1 1 1 - 20 drag 1752373-4 1 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 2 - 24 plate, strip guide 1752371-5 1 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 8 - 35 bolt, adjustment 2119092-1 1 1 1 - 1 - 37 fa head, atlantic style 2119085-1 1 1 1 1 1 - 38 ram washer, precision 2119644-1 1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 - 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 44 ram,amp style, end feed 2119369-1 1 1 1 - 1 - 46 applicator basic assembly, ef 2119655-5 1 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 1 - - - - 50 standoff,hold-down 1752354-1 1 1 1 1 1 - 51 pawl, ef, air 2119792-2 1 1 - - - - 52 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 1 - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 4 4 4 4 4 - 58 feed finger 2063961-1 1 - - - - - 60 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 1 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 - 1 - 65 holddown, terminal 1901681-1 1 1 1 1 1 - 66 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 2 - 67 tag,identification 2119740-1 1 1 - - 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 1 - 82 spacer, crimper 455888-4 1 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - 1 1 - - 135 memory chip, programmed see note 4 1 - ref ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 1 - - - - 163 spring, feed finger 240638-1 1 1 - - - - 164 counter, magnetic 994970-2 1 ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 2 - - - - 174 guide pin,holddown 1901680-2 1 1 1 1 1 - 175 guide pin,holddown 1752353-2 1 1 1 1 1 - 176 spring, compression 8-22280-7 1 1 1 1 1 - 177 pin, slotted spring 3.0 x 14.0 6-993111-6 1 1 1 1 1 - 183 feed finger assembly,ef 1901697-1 1 - ref ref - - 213 tag,identification 2119740-2 1 - 1 1 - - 238 air feed module 2063440-2 1 1 - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - 2 2 - - 242 retainer, insulation dial 2119083-1 1 1 1 1 1 - 243 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 1 - 244 cam, snail, insulation adjustment 2119082-8 1 1 1 1 1 - 245 ram, amp style, end feed, non-adjust 2119759-1 1 - - 1 - - 246 spring, compression 1-22279-3 1 1 1 - 1 - 247 detent pin 2119798-1 1 1 1 - 1 - 248 feed cam, air feed 2119641-1 1 1 - - - - item no description part no -2 -5 -6 -7 -77 249 bushing, lch5-12, misumi 2079988-1 1 1 - - - - 250 push rod, air feed 2119640-1 1 1 - - - - 252 o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 - 1 - 260 applicator shim pack 2119957-2 1 - - 1 - - terminal data: lear terminal lear crimp specification terminal name: claw terminal ring tongue wire strip length insulation diameter range 5.20-6.00 mm [.205-.236 in] n 1.50-2.00 mm [.059-.079 in] terminal application specification none rev - - - - - - terminals applied te terminal c1__dwg_pn_1_0 lear terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 lear terminal c1__dwg_pn_4_0 1572432-1 c1__dwg_pn_1_1 25207.213.004 c1__dwg_pn_2_1 1572432-8 c1__dwg_pn_3_1 25207.122.xxx c1__dwg_pn_4_1 1572432-2 c1__dwg_pn_1_2 25207.213.320 c1__dwg_pn_2_2 1572432-9 c1__dwg_pn_3_2 25207.212.179 c1__dwg_pn_4_2 1572432-3 c1__dwg_pn_1_3 25207.123.014 c1__dwg_pn_2_3 1-1572432-0 c1__dwg_pn_3_3 25207.411.131 c1__dwg_pn_4_3 1572432-4 c1__dwg_pn_1_4 25207.123.011 c1__dwg_pn_2_4 1572432-5 c1__dwg_pn_1_5 25207.123.322 c1__dwg_pn_2_5 1572432-6 c1__dwg_pn_1_6 25207.123.009 c1__dwg_pn_2_6 1572432-7 c1__dwg_pn_1_7 25207.213.011 c1__dwg_pn_2_7 crimp height reference setting 4.0 w1__fa_setting_1 5.3 w1__fa_setting_2 5.8 w1__fa_setting_3 6.0 w1__fa_setting_4 wire size crimp height mm [inch] 1.00mm2 w1__dwg_wgauge_1 1.95+/-0.05 [.077+/-.002] w1__dwg_crimp_ht_1 0.75mm2 w1__dwg_wgauge_2 1.85+/-0.05 [.073+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 1.80+/-0.05 [.071+/-.002] w1__dwg_crimp_ht_3 0.35mm2 w1__dwg_wgauge_4 1.73+/-0.05 [.068+/-.002] w1__dwg_crimp_ht_4 applicator data crimp size type wire 2.64 mm [.104] f insul 3.56 mm [.140] ov appl instructions 408-10390 terminal data: lear terminal lear crimp specification terminal name: claw terminal ring tongue wire strip length insulation diameter range 5.00-6.00 mm [.197-.236 in] n 1.30-2.10 mm [.051-.083 in] terminal application specification lear data sht 25209 revision 12 - - - - - terminals applied te terminal c2__dwg_pn_1_0 lear terminal c2__dwg_pn_2_0 te terminal c2__dwg_pn_3_0 lear terminal c2__dwg_pn_4_0 1949484-1 c2__dwg_pn_1_1 25209.123.009 c2__dwg_pn_2_1 1949484-3 c2__dwg_pn_3_1 25209.212.179 c2__dwg_pn_4_1 1949484-2 c2__dwg_pn_1_2 25209.123.011 c2__dwg_pn_2_2 1949484-4 c2__dwg_pn_3_2 25209.213.011 c2__dwg_pn_4_2 crimp height reference setting 4.5 w1__fa_setting_1 5.8 w1__fa_setting_2 6.3 w1__fa_setting_3 6.7 w1__fa_setting_4 6.7 wire size crimp height mm [inch] 2x 0.50 w2__dwg_wgauge_1 1.90+/-0.05 [.075+/-.002] w2__dwg_crimp_ht_1 1.00mm2 w2__dwg_wgauge_2 1.80+/-0.05 [.071+/-.002] w2__dwg_crimp_ht_2 0.75mm2 w2__dwg_wgauge_3 1.75+/-0.05 [.069+/-.002] w2__dwg_crimp_ht_3 2x 0.35 w2__dwg_wgauge_4 1.70+/-0.05 [.067+/-.002] w2__dwg_crimp_ht_4 0.50mm2 w2__dwg_wgauge_5 1.70+/-0.05 [.067+/-.002] w2__dwg_crimp_ht_5 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2150299 -4 servo feed with "fine crimp height adjust": 8- 2150299 -5 servo feed with "non-crimp height adjust": 8- 2150299 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 50,62. apply part number 2-23419-6 loctite to threads of items 242. for -6 only apply part number 1-23419-5 loctite to threads of item 37. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. when assembling -6 non-crimp height adjust applicator use shim pack 2119957-2 to align applicator's maximum wire crimp height at normal terminator shut height cut to length at assembly. strip guides adjustments may be required when switching terminals. this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 3 & 4 are not required for atlantic version 1 1 1 1 1 1 1 1 1 1 1 4 4 12 1 9 10 12 10 9 6 6 6 6 13 13
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150299 k. stakem 28nov2012 g. bailey 28nov2012 t. elbin 28nov2012 1:1 2 4 b1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 a pneumatic 18.4 0.5 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) holddown set-up 49 248 250 249 137 163 172 135 240 133 cam positions sheets 3 & 4 are not required for atlantic version 238 183 44 245 50 ref ref 1 2 3 4 5 7 9 11 13 16 17 20 22 24 25 27 29 31 33 35 37 38 39 40 41 44 46 50 52 70 53 54 55 56 57 60 62 63 65 66 67 82 166 174 175 176 177 213 242 243 244 245 246 247 252 260 8 a 2 33 33 ref 164 18 19 51 2 air feed 40mm stroke 30mm stroke 6 12 4 2 2 2 2 2 2 2 2 7 7 8 10 servo latch plate a servo feeder not included 1 1 1 1 1 1 6 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 12 12 13 - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150299 k. stakem 28nov2012 g. bailey 28nov2012 t. elbin 28nov2012 1:1 3 4 b1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 set up gauge 2119599-2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2150299 -2 b fine crimp height adjust pneumatic - - 2063961-1 - - - - servo latch plate 2119951-1 1901697-1 8- 2150299 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150299 -4 - - - 2- 2150299 -5 b fine crimp height adjust servo latch plate - - 2063961-1 - - - - pneumatic feed 2119950-1 2119792-2 - 2119641-2 - 2063440-2 2- 2150299 -7 b fine crimp height adjust none - - - - - - - 7- 2150299 -7 a crimp tooling kit - - - - - - - - item no description part no -22 -25 -27 -77 1 crimper, wire 4-1633664-7 1 1 1 1 1 2 spacer, crimper 455888-6 1 1 1 1 - 3 crimper, insulation overlap premium 1-2119785-7 1 1 1 1 1 4 block, fl crimper spacer 3-238009-3 1 1 1 1 - 5 spacer 2-240641-6 1 1 1 1 - 6 - - 1 - - - - 7 blade, slug 1-2217206-2 1 1 1 1 - 8 anvil, combination, end feed 2-1803000-3 1 1 1 1 1 9 plate, front shear 690482-4 1 1 1 1 - 10 - - 1 - - - - 11 plate, rear shear 240644-1 1 1 1 1 - 13 spacer,hold-down 1752360-1 1 1 1 1 - 16 spacer 6-240641-6 1 1 1 1 - 18 strip guide, front 1-1901695-5 1 1 1 1 - 19 strip guide, rear 1-1901696-5 1 1 1 1 - 20 drag 1752373-4 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 - 24 plate, strip guide 1752371-5 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 - 38 ram washer, precision 2119644-1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 1 - - - 50 standoff,hold-down 1752354-1 1 1 1 1 - 51 pawl, ef, air 2119792-2 1 1 - - - 52 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 4 4 4 4 - 58 feed finger 2063961-1 1 - - - - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 1 - 65 holddown, terminal 1901681-1 1 1 1 1 - 66 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 tag,identification 2119740-1 1 1 - 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 - 82 spacer, crimper 455888-4 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - 1 - - 135 memory chip, programmed see note 4 1 - ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 1 - - - 139 bolt, adjustment 2119092-2 1 1 1 1 - 140 ram, asian style, end feed 2119651-1 1 1 1 1 - 141 applicator basic assembly, ef 2119655-6 1 1 1 1 - 144 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 - 145 detent pin 2119798-2 1 1 1 1 - 152 feed cam, air feed 2119641-2 1 1 - - - 153 o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 - 163 spring, feed finger 240638-1 1 1 - - - 164 counter, magnetic 994970-2 1 ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 2 - - - 174 guide pin,holddown 1901680-2 1 1 1 1 - 175 guide pin,holddown 1752353-2 1 1 1 1 - 176 spring, compression 8-22280-7 1 1 1 1 - 177 pin, slotted spring 3.0 x 14.0 6-993111-6 1 1 1 1 - 183 feed finger assembly,ef 1901697-1 1 - ref - - 186 scr, bhsc, rohs (m6 x 20) 2079383-9 4 4 4 4 - 213 tag,identification 2119740-2 1 - 1 - - 238 air feed module 2063440-2 1 1 - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - 2 - - 242 retainer, insulation dial 2119083-1 1 1 1 1 - 243 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 cam, snail, insulation adjustment 2119082-8 1 1 1 1 - 246 spring, compression 1-22279-3 1 1 1 1 - 249 bushing, lch5-12, misumi 2079988-1 1 1 - - - item no description part no -22 -25 -27 -77 250 push rod, air feed 2119640-1 1 1 - - - 251 fine adjust head asm, pacific style 2119782-1 1 1 1 1 - terminal data: lear terminal lear crimp specification terminal name: claw terminal ring tongue wire strip length insulation diameter range 5.20-6.00 mm [.205-.236 in] n 1.50-2.00 mm [.059-.079 in] terminal application specification none rev - - - - - - terminals applied te terminal c1__dwg_pn_1_0 lear terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 lear terminal c1__dwg_pn_4_0 1572432-1 c1__dwg_pn_1_1 25207.213.004 c1__dwg_pn_2_1 1572432-8 c1__dwg_pn_3_1 25207.122.xxx c1__dwg_pn_4_1 1572432-2 c1__dwg_pn_1_2 25207.213.320 c1__dwg_pn_2_2 1572432-9 c1__dwg_pn_3_2 25207.212.179 c1__dwg_pn_4_2 1572432-3 c1__dwg_pn_1_3 25207.123.014 c1__dwg_pn_2_3 1-1572432-0 c1__dwg_pn_3_3 25207.411.131 c1__dwg_pn_4_3 1572432-4 c1__dwg_pn_1_4 25207.123.011 c1__dwg_pn_2_4 1572432-5 c1__dwg_pn_1_5 25207.123.322 c1__dwg_pn_2_5 1572432-6 c1__dwg_pn_1_6 25207.123.009 c1__dwg_pn_2_6 1572432-7 c1__dwg_pn_1_7 25207.213.011 c1__dwg_pn_2_7 wire size crimp height mm [inch] 1.00mm2 w1__dwg_wgauge_1 1.95+/-0.05 [.077+/-.002] w1__dwg_crimp_ht_1 0.75mm2 w1__dwg_wgauge_2 1.85+/-0.05 [.073+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 1.80+/-0.05 [.071+/-.002] w1__dwg_crimp_ht_3 0.35mm2 w1__dwg_wgauge_4 1.73+/-0.05 [.068+/-.002] w1__dwg_crimp_ht_4 crimp height reference setting 4.0 w1__fa_setting_1 5.3 w1__fa_setting_2 5.8 w1__fa_setting_3 6.0 w1__fa_setting_4 applicator data crimp size type wire 2.64 mm [.104] f insul 3.56 mm [.140] ov appl instructions 408-10390 terminal data: lear terminal lear crimp specification terminal name: claw terminal ring tongue wire strip length insulation diameter range 5.00-6.00 mm [.197-.236 in] n 1.30-2.10 mm [.051-.083 in] terminal application specification lear data sht 25209 revision 12 - - - - - terminals applied te terminal c2__dwg_pn_1_0 lear terminal c2__dwg_pn_2_0 te terminal c2__dwg_pn_3_0 lear terminal c2__dwg_pn_4_0 1949484-1 c2__dwg_pn_1_1 25209.123.009 c2__dwg_pn_2_1 1949484-3 c2__dwg_pn_3_1 25209.212.179 c2__dwg_pn_4_1 1949484-2 c2__dwg_pn_1_2 25209.123.011 c2__dwg_pn_2_2 1949484-4 c2__dwg_pn_3_2 25209.213.011 c2__dwg_pn_4_2 crimp height reference setting 4.5 w1__fa_setting_1 5.8 w1__fa_setting_2 6.3 w1__fa_setting_3 6.7 w1__fa_setting_4 6.7 wire size crimp height mm [inch] 2x 0.50 w2__dwg_wgauge_1 1.90+/-0.05 [.075+/-.002] w2__dwg_crimp_ht_1 1.00mm2 w2__dwg_wgauge_2 1.80+/-0.05 [.071+/-.002] w2__dwg_crimp_ht_2 0.75mm2 w2__dwg_wgauge_3 1.75+/-0.05 [.069+/-.002] w2__dwg_crimp_ht_3 2x 0.35 w2__dwg_wgauge_4 1.70+/-0.05 [.067+/-.002] w2__dwg_crimp_ht_4 0.50mm2 w2__dwg_wgauge_5 1.70+/-0.05 [.067+/-.002] w2__dwg_crimp_ht_5 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2150299 -4 servo feed with "fine crimp height adjust": 8- 2150299 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 50,62. apply part number 2-23419-6 loctite to threads of items 242. grease threads, groove and o-ring on items 139 & 153. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. cut to length at assembly. strip guides adjustments may be required when switching terminals. this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 1 & 2 are not required for pacific version 1 2 4 1 1 1 1 1 1 4 9 1 1 1 1 1 1 10 11 6 6 12 12 6 10 9
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150299 k. stakem 28nov2012 g. bailey 28nov2012 t. elbin 28nov2012 1:1 4 4 b1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 a pneumatic 18.4 0.5 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 49 152 250 249 238 137 163 172 135 240 133 cam position sheets 1 & 2 are not required for pacific version holddown set-up a 183 ref 141 50 ref ref 1 2 3 4 5 7 8 9 11 13 16 186 20 22 24 25 27 29 31 33 38 39 40 41 50 52 70 53 54 55 56 57 144 62 63 65 66 67 82 139 140 141 145 153 166 174 175 176 177 213 242 243 244 246 251 33 33 164 18 19 51 4 2 air feed 30mm stroke servo latch plate a servo feeder not included 11 12 12 2 10 2 2 2 2 7 7 8 6 2 2 2 1 1 1 1 1 1 6 6
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